Blow-mold tools for barriers, water horses and drums

Make civic barriers fillable, interlockable, scalable

A complete blow-mold program for 3-hole water horses, water-filled fences, jersey walls and crash drums — pin holes, fill/drain ports, forklift slots, fence sockets and UV packages — so plants can serve job sites and municipal buyers on short cycles.
√ 200+
√ Chair mould projects
√ 1,000,000
√ Shot life potential
√ ±0.05mm
√ Critical tolerance
√ 30+
√ Export markets
Application Coverage
Barrier shapes we tool
The interlock drives the parting line. Pins, hooks, 3-hole sleeves and fill/drain ports must lock tolerance before steel cutting.
Fence / high-fence water-filled barriers mould

Fence / high-fence water-filled barriers are the taller, more prominently fenced type in the water-filled barrier range, commonly reaching 1.8 m or higher. They are mainly used for construction fencing, road closures, event site isolation, and scenarios requiring higher isolation. Compared with standard barriers, high-fence barriers usually feature a clear fencing panel or grid structure, providing physical isolation while blocking the construction site, guiding sightlines, and improving safety. Mold design focuses on panel flatness, consistent grid structure, water inlet and drain layout, base ribs, and connection structures to ensure stability after filling, wind resistance, impact resistance, and easy multi-unit linking. Overall advantages include greater isolation height, effective visual screening, and a stable structure — ideal for municipal construction and large-event temporary fencing.

Municipal water-filled barrier molds
Municipal water-filled barrier molds are used to produce three-hole or two-hole water-filled plastic barriers, with common sizes including 1300×650 and 1500×800 mm. They are widely used for road construction fencing, traffic diversion, municipal isolation, temporary closures, and event site management. The holes allow rails or connectors to be inserted, linking multiple barriers into a continuous wall for greater stability. Empty weight is about 5–10 kg, and filled weight can reach 150–400 kg, combining easy handling with stable, impact-resistant performance. Mold design focuses on hole position accuracy, water inlet and drain structure, uniform wall thickness, and stacking fit to ensure stability after filling, impact resistance, and easy handling and reuse.
Anti-collision water-filled barriers molds
Anti-collision water-filled barriers are the thicker, more robust type in the water-filled barrier range, with stronger cushioning performance. They are specifically placed at road curves, intersections, toll stations, tunnel entrances, and other locations prone to collisions. Compared with standard barriers, anti-collision barriers have thicker walls and wider bodies, and weigh more after filling, effectively absorbing and dispersing vehicle impact energy to reduce accident severity and facility damage. Mold design focuses on uniform wall thickness, rib layout, water inlet and drain structure, anti-slip base design, and overall impact resistance to ensure the barrier does not crack, deform, or shift after impact. Overall advantages include strong anti-collision capability, effective cushioning, and high durability — ideal for road safety protection and temporary or long-term use at accident-prone sections.
Other road barriers molds
In addition to municipal barriers, Jersey barriers, fence barriers, and anti-collision barriers, road barriers also include folding barriers, rotomolded barriers, blow-molded barriers, round barriers, square barriers, warning-light barriers, advertising barriers, and modular barriers. Folding barriers can be collapsed to save space when empty. Rotomolded barriers have thicker walls, better toughness, and longer service life, ideal for long-term use. Blow-molded barriers are thinner, lighter, and more cost-effective, suitable for temporary or short-term use. Round and square barriers suit flexible diversion and large-area fencing respectively. Barriers with warning lights or reflective strips improve nighttime safety, while advertising barriers can be used for commercial promotion. Modular barriers can be combined into fencing, isolation walls, or temporary passages, adapting flexibly to different scenarios. Overall, the choice can be made flexibly based on use case, isolation height, and budget.
Workflow
From drawing to stable output
From initial 3D conceptualization to final trial shot testing in our high-tonnage injection machines, our streamlined 6-stage process ensures total transparency.
Discuss the product dimensions, structure, appearance, material, mold steel requirements, injection machine tonnage, and other key information needed for product design.
Communication of requirements
Discuss the product dimensions, structure, appearance, material, mold steel requirements, injection machine tonnage, and other key information needed for product design.
Step 1
The documents to be confirmed include: product 3D drawings, mold drawings, and any related drawings required for mold flow analysis, if applicable.
Technical Drawing Approval
The documents to be confirmed include: product 3D drawings, mold drawings, and any related drawings required for mold flow analysis, if applicable.
Step 2
Prepare the required steel according to customization needs, and arrange mold processing such as CNC machining, EDM, deep-hole cooling, polishing and texturing, as well as steel heat treatment.
Custom Materials & Mold Processing
Prepare the required steel according to customization needs, and arrange mold processing such as CNC machining, EDM, deep-hole cooling, polishing and texturing, as well as steel heat treatment.
Step 3
Conduct trial molding and send samples to the customer for confirmation, and keep improving the mold until the customer approves it as qualified.
Trial Sample Approval
Conduct trial molding and send samples to the customer for confirmation, and keep improving the mold until the customer approves it as qualified.
Step 4
Prepare the mold 2D/3D drawings, inspection reports, etc., and customize wooden crates as required, arrange booking, and confirm the shipping schedule.
Shipment and Delivery
Prepare the mold 2D/3D drawings, inspection reports, etc., and customize wooden crates as required, arrange booking, and confirm the shipping schedule.
Step 5
Provide services such as rapid response, technical support, repair and maintenance, and spare parts supply for customers' mold usage.
After-sales Follow-up Service
Provide services such as rapid response, technical support, repair and maintenance, and spare parts supply for customers' mold usage.
Step 6
Engineering solutions
Where the parts work
The same blow-mold logic covers civic fencing, work-zone channelizing, events and toll plazas. Height, lock and crash rating change; the process does not.
√ Uniform Wall Thickness Control
Water-filled barriers have large bodies, so the mold must precisely control wall thickness to avoid weak points that could cause leakage, deformation, or insufficient impact resistance after filling.

√ Water Inlet and Drain Structure
The water inlet and bottom drain plug should be molded in one shot to ensure fast filling, complete draining, and reliable sealing — avoiding leakage and inconvenience during use.

√ Hole Position and Connection Structure Precision
For two-hole and three-hole barriers, hole positions must be precisely molded to ensure rails or connectors insert smoothly and multiple barriers link into a stable continuous wall.
√ Reinforcing Ribs and Anti-Collision Structure
Reinforcing ribs should be added at the base, sidewalls, and corners to improve load capacity, impact resistance, and cushioning performance, extending service life.

√ Stacking and Handling Structure Design
The mold can be designed with forklift slots, stacking registers, and anti-slip bases for easy handling, stacked storage, and transport, saving warehouse space.

√ Surface Treatment and Reflective / Warning Structure
The mold can be finished with reflective strip grooves, warning light positions, leather grain, or high gloss to improve safety at night and in low-visibility conditions while meeting appearance requirements.
Spec Sheet
Configurable Mould Parameters
Typical ranges only. Final build follows part size, resin grade and target output. Part size determines mold structure and machine tonnage; resin grade determines steel and runner system; target output determines tool life and steel grade. Cooling, surface finish, lead time and budget should also be confirmed together.
ItemOptions / ValuesNotes
Cavity / Core SteelP20, 718H, 2738, NAK80, H13, S136Selected by tool life and polish requirements
Cavity / Core HardnessPre-hardened steel HRC 30–35; Heat-treated steel HRC 48–52Directly affects wear resistance and mold life
Mold BaseLKM / HASCO / DME / MISUMILKM S50C or P20 are common choices
Runner SystemHot runner (pin-point gate) / Cold runnerHot runner is common for chairs to reduce cold scrap and improve efficiency
Number of CavitiesSingle cavity (large chairs) / Multi-cavity (stools)Large chairs are usually 1-cavity; small parts can be multi-cavity
ResinsPP, HDPE, ABS, PC, regrindPP is commonly used for chairs; UV-stable PP required outdoors; glass-filled resins need wear-resistant steel
Tool Life300,000 – 1,000,000 shotsP20 approx. 200,000–300,000; 2738/heat-treated steel can reach 600,000–1,000,000
Cycle Time35 – 70 s1.3–2.5 kg chairs: 45–66 s on standard machines; 35–50 s on high-efficiency machines
Injection Machine Tonnage650T – 1650TStandard chairs approx. 850T; PC chairs / gas-assist chairs require 1350T+
Clamp Force CheckProjected area × cavity pressure (350–500 kg/cm²) × 1.17 safety factorMust exceed the parting force; insufficient clamp force causes flash
Surface FinishMirror / grain / rattan EDMParting line should be smooth to the touch
Corrosion ConsiderationPVC/POM/PBT and other corrosive resins require S136, 2316Halogen-containing or acidic plastics require stainless steel molds
CAD / CAEUG, SolidWorks, Pro/E, AutoCAD, MoldflowFill and cooling studies completed before steel is cut
Tools, lines and finished bins
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Line matching
Mold + machine pairing
In the production of large hollow products such as blow-molded pallets, the match between mold and machine directly affects production efficiency and product quality. Based on three core parameters — accumulator head capacity, clamp force, and platen size — we match the most suitable large blow molding machine for each customer, ensuring a high degree of compatibility between mold and equipment.

We provide not only molds, but a complete mold-and-machine matching solution — confirming accumulator capacity, clamp force, and platen size item by item to ensure efficient coordination between equipment and mold, helping customers avoid detours and start production quickly.
√ Accumulator Head Capacity Matching
Based on pallet weight, wall thickness, and parison size, we calculate the required accumulator capacity to ensure sufficient extrusion per shot, avoiding short shots, uneven wall thickness, or molding defects.

√ Clamp Force Matching
Based on the pallet's projected area and blow pressure, we calculate the required clamp force to avoid flash from insufficient clamping or wasted energy from excessive clamping.
√ Platen Size Matching
Based on mold dimensions and mounting method, we verify platen size, tie-bar spacing, and mounting hole positions to ensure smooth machine setup.

√ Shorter On-Line Commissioning
Through precise machine matching and mold design coordination upfront, we reduce repeated adjustments after machine setup, shorten commissioning time, and help customers start production faster with lower trial-and-error costs.
Send the file. A proposal in 2 working days.
Prepare your project details and glass manufacturing specifications, and we will provide you with a quote within 24–48 hours.
Fill out a Request a Quote form
Prepare your project details and glass manufacturing specifications, and we will provide you with a quote within 24–48 hours.
Once the sample or drawing is received, we will provide a solution within 2 working days to ensure you get the best product for your project.
Send Sample/Picture/3D
Once the sample or drawing is received, we will provide a solution within 2 working days to ensure you get the best product for your project.
Once the drawing is confirmed, you can book online, and we will arrange production as soon as possible.
Order Online
Once the drawing is confirmed, you can book online, and we will arrange production as soon as possible.
Request a Quote
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