The rattan-weave laundry basket mold is an industrial mold used for injection-molding imitation rattan plastic laundry baskets. Through finely etched textures on the cavity surface, it gives the product a realistic rattan-weave appearance and a non-slip feel. With complex demolding structures such as side core-pulling or lifters, it integrally forms the basket base, body, and handles in one piece, combining the aesthetics of rattan weaving with the durability of plastic. Common materials include P20, 718, and S136 steel, with a molding cycle of approximately 43 to 45 seconds.
| Item | Options / Values | Notes |
|---|---|---|
| Cavity / Core Steel | P20, 718H, 2738, NAK80, H13, S136 | Selected by tool life and polish requirements |
| Cavity / Core Hardness | Pre-hardened steel HRC 30–35; Heat-treated steel HRC 48–52 | Directly affects wear resistance and mold life |
| Mold Base | LKM / HASCO / DME / MISUMI | LKM S50C or P20 are common choices |
| Runner System | Hot runner (pin-point gate) / Cold runner | Hot runner is common for chairs to reduce cold scrap and improve efficiency |
| Number of Cavities | Single cavity (large chairs) / Multi-cavity (stools) | Large chairs are usually 1-cavity; small parts can be multi-cavity |
| Resins | PP, HDPE, ABS, PC, regrind | PP is commonly used for chairs; UV-stable PP required outdoors; glass-filled resins need wear-resistant steel |
| Tool Life | 300,000 – 1,000,000 shots | P20 approx. 200,000–300,000; 2738/heat-treated steel can reach 600,000–1,000,000 |
| Cycle Time | 35 – 70 s | 1.3–2.5 kg chairs: 45–66 s on standard machines; 35–50 s on high-efficiency machines |
| Injection Machine Tonnage | 650T – 1650T | Standard chairs approx. 850T; PC chairs / gas-assist chairs require 1350T+ |
| Clamp Force Check | Projected area × cavity pressure (350–500 kg/cm²) × 1.17 safety factor | Must exceed the parting force; insufficient clamp force causes flash |
| Surface Finish | Mirror / grain / rattan EDM | Parting line should be smooth to the touch |
| Corrosion Consideration | PVC/POM/PBT and other corrosive resins require S136, 2316 | Halogen-containing or acidic plastics require stainless steel molds |
| CAD / CAE | UG, SolidWorks, Pro/E, AutoCAD, Moldflow | Fill and cooling studies completed before steel is cut |