Industrial Double‑Faced Storage Tray Mold | 4‑Way Blow‑Molded Plastic Pallets with Integrated Sides

Product Overview
This heavy‑duty blow mold is engineered for manufacturing double‑faced plastic storage trays designed as fully‑contained industrial pallets. Utilizing advanced blow‑molding technology, it produces robust, hollow‑body pallets with integrated sidewalls and 4‑way entry—delivering a seamless, one‑piece storage and handling solution for demanding logistics, warehousing, and production‑line applications where load containment, accessibility, and structural durability are critical.

• Double‑Faced & Fully Usable Design
  Both top and bottom surfaces feature reinforced deck boards, allowing reversible use and doubling service life. Integrated sidewalls (50‑150 mm high) prevent items from shifting or falling during transport or stacking.

• 4‑Way Material‑Handling Compatibility
  Open‑entry design on all four sides accommodates forklifts, pallet jacks, and automated guided vehicles (AGVs), enabling efficient handling in high‑throughput warehouse and factory environments.

• Blow‑Molded Structural Advantage
  Hollow, single‑piece construction provides inherent impact resistance, excellent weight‑to‑strength ratio, and uniform wall thickness without seams or weak joints—ideal for dynamic load conditions.

• Contained‑Load Safety & Organization
  Perimetral sidewalls create a secure “tray‑within‑a‑pallet” configuration, suitable for loose parts, small‑batch items, or irregularly shaped goods that require stacking without secondary containers.

• Industrial‑Grade Durability
  UV‑stabilized, high‑density polyethylene (HDPE) withstands temperature extremes, chemical exposure, and repeated impact, maintaining dimensional stability under static loads up to 2,500 kg.

Technical Specifications

• Process: Industrial blow molding (extrusion‑blow or stretch‑blow)

• Material: HDPE with optional anti‑static / UV‑stabilizer additives

• Load Capacity: 1,500 kg dynamic / 2,500 kg static

• Sidewall Height: 50 mm, 100 mm, 150 mm (standard options)

• Standard Footprint: 1200×1000 mm (ISO), 1200×800 mm (EUR)

• Entry Configuration: 4‑way full access (forklift & pallet‑jack)

• Surface Features: Anti‑slip textures, drainage holes (optional), RFID tag slots

• Compliance: ISO 8611‑2, EUR/EPAL‑aligned designs, FDA‑compliant material options

• Production: Multi‑parison blow mold with programmable wall‑thickness control

Applications

• Automotive parts and assembly‑line kanban containers

• Food & beverage bulk ingredient handling and storage

• Pharmaceutical and chemical industry contained‑load logistics

• E‑commerce fulfillment center sortation and order‑picking trays

• Export packaging and intermodal container unitization

Contain, Carry, Stack—One Seamless Unit
This mold creates more than a pallet—it delivers a logistics‑integrated containment system that bridges the gap between flat pallets and enclosed totes. By unifying structural strength, 4‑way accessibility, and load‑securing sides in a single blow‑molded piece, it streamlines material flow, reduces handling steps, and protects goods throughout the supply chain.